High-Quality Prototypes for Medical Applications
We specialise in medical-grade 3D printing that provides high-quality 3D printed prototypes for clinical applications. Our state-of-the-art Formlabs 4B+ printer and post-processing facilities allow us to create bio-compatible and skin-safe materials with a remarkable 25-micron resolution. This precision ensures that our prototypes closely resemble injection-moulded parts, making them ideal for various medical applications.
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Key Applications of Our 3D printed prototype Service
Functional Prototypes and Clinical Testing
Our prototypes are crafted to meet the rigorous standards required in medical environments. They are suitable for clinical testing and ergonomic studies, allowing healthcare professionals to assess usability and improve design based on real-world feedback.
Rapid Prototyping and Custom Solutions
With our in-house capabilities, we can quickly produce sterilisation-ready parts and bespoke prototypes based on patient scans or STL files. This rapid production significantly reduces lead times and ensures that each design is tailored to specific clinical needs, enhancing overall efficacy.
Why work with Arc Studio Ltd for your 3D printed prototype needs?
Choosing Arc Studio Ltd for your laser cutting needs presents numerous advantages that set us apart from the competition:
Full In-House Capability
We manage the entire process from CAD modelling to prototype production under one roof. This ensures tight feedback loops and higher quality control, reducing the overheads and complexities of outsourcing.
Multidisciplinary Expertise
With a Master's in Mechatronics Engineering and extensive experience in medical device design, we bring a unique blend of mechanical, electronic, and software knowledge to your project. This expertise is invaluable for projects requiring integrated solutions.
Rapid Iteration and Real Results
Our focus on speed allows us to help you reach milestones within days, not months. We understand that in medical applications, timing can be critical, and we pride ourselves on our swift turnaround.
Mission-Driven Work Ethic
As a social enterprise, we prioritise projects that create real-world impact in medicine and health. We partner with clients who are equally committed to making a difference, ensuring that our collaboration is purposeful.
Collaborative Approach
We work closely with you at every stage of development, offering transparency and clarity. You'll always know what to expect, and we retain all IP rights unless otherwise agreed.
Reliability and Quality Assurance
Our clients appreciate our proactive attitude; if an issue arises, we address it promptly at no additional cost. This commitment to service excellence ensures that your project stays on track and meets high-quality standards.
Frequently Asked Questions
What makes ARC Studio's 3D printing service suitable for medical and clinical applications?
Our medical-grade 3D printing is delivered using the Formlabs 4B+ SLA printer, which is designed specifically for clinical, dental, and wearable applications. It supports biocompatible, skin-safe, and sterilisation-ready resins, making it ideal for producing parts that may come into contact with patients or be used in real-world testing environments.
How detailed and accurate are the parts produced by your medical-grade printer?
We can print at resolutions as fine as 25 microns, offering exceptional surface finish and detail accuracy. This high fidelity is particularly useful when producing ergonomic devices, housing components that resemble injection moulded parts, or trial units intended for stakeholder demonstrations and user feedback.
Can I use medical-grade 3D prints for prototyping wearable or implantable devices?
Yes, our printing process is well-suited for early-stage wearable device development, including components that contact skin. While not intended for long-term implantables, the parts are ideal for iterative testing, ergonomic assessments, and stakeholder demonstrations — especially where realism and material safety are key.
Do you offer post-processing and finishing options for medical-grade 3D printed parts?
We do. Post-processing options include washing, curing, sanding, and coating to achieve the desired finish and functionality. Whether you need a smooth surface, colour matching, or a matte or gloss appearance, we can tailor the final result to suit clinical presentation, usability trials, or design validation.
Ready to Transform Your Ideas into Functional Medical Prototypes?
We are committed to helping you transform your ideas into functional 3D printed prototypes through our 3D printed prototype service. If you're looking to develop a medical device, we'd love to collaborate with you.